A review paper on offline inspection of finished and semi-finished products and emerging research directions
DOI:
https://doi.org/10.2298/YJOR150815006RKeywords:
quality control, inspection policy, continuous sampling, multi-stage manufacturing system, process target valuesAbstract
Organizations want to focus on product quality along with productivity to get their competitive advantage in global market. In order to achieve this aim, quality management system and its different aspects are becoming more valuable than before. This study has considered quality control and its activities with specific focus on offline inspection. The objective of this study is to provide a literature review that identifies different models and methodologies, developed for offline inspection under different manufacturing and inspection conditions. This review is based on research work accepted by international journals and published in the years from 2000 to 2016. These studies are classified into six groups on the basis of their research objectives, model developed, adopted methodologies, and research outcomes. This review paper also gives а brief look at the offline inspection to propose future research opportunities and emerging trends. The proposed research directions can be helpful in developing new models or modifying the existing models to improve the performance of offline inspection.References
Anily, S., and Grosfeld-Nir, A., "An optimal lot-sizing and offline inspection policy in the case of nonrigid demand", Operations research, 54 (2006) 311-323.
Kung-Yung, C., and Yan, T.-M., "The construction of the firm's performance evaluation model on outsourcing activities: Application of the fuzzy synthesis", Yugoslav Journal of Operations Research, 20 (2010) 87-97.
Purushothama, B., Effective implementation of Quality Management Systems, Woodhead Publishing India, 2010.
Purushothama, B., A Practical Guide to Quality Management in Spinning, Woodhead Publishing India, 2011.
Mirkovic, M., Hodolic, J., and Radivojevic, D., "Aggregation for quality management", Yugoslav Journal of Operations Research, 16 (2) (2006) 177-188.
Bhowmick, J., and Samanta, G., "Optimal inventory policies for imperfect inventory with price dependent stochastic demand and partially backlogged shortages", Yugoslav Journal of Operations Research, 22 (2) (2012) 199-223.
Tzimerman, A., and Herer, Y.T., "Off-line inspections under inspection errors", IIE Transaction, 41 (2009) 626-641.
Tirkel, I., and Rabinowitz, G., "The relationship between yield and flow time in a production system under inspection", International Journal of Production Research, 50 (2012) 3686-3697.
Tirkel, I., and Rabinowitz, G., "Modeling cost benefit analysis of inspection in a production line", International Journal of Production Economics, 147 (2014) 38-45.
Mari, S.I., Lee, Y.H., and Memon, M.S., "Supply chain resilience–a systematic literature review", Korean society of Industrial Engineering and Management Science, Proceeding of Joint Conference, 5 (2013) 1789-1797.
Shetwan, A.G., Vitanov, V.I., and Tjahjono, B., "Allocation of quality control stations in multistage manufacturing systems", Computers & Industrial Engineering, 60 (2011) 473-484.
Mandroli, S.S., Shrivastava, A.K., and Ding, Y., "A survey of inspection strategy and sensor distribution studies in discrete-part manufacturing processes", IIE Transactions, 38 (2006) 309-328.
Colicchia, C., and Strozzi, F., "Supply chain risk management: a new methodology for a systematic literature review", Supply Chain Management: An International Journal, 17 (2012) 403-418.
Herer, Y.T., and Raz, T., "Optimal parallel inspection for finding the first nonconforming unit in a batch—an information theoretic approach", Management Science, 46 (2000) 845-857.
Grosfeld-Nir, A., Gerchak, Y., and He, Q.-M., "Manufacturing to order with random yield and costly inspection", Operations research, 48 (2000) 761-767.
Sheu, S.-H., et al., "Economic optimization of off-line inspection with inspection errors", Journal of the Operational Research Society, 54 (2003) 888-895.
Grosfeld‐Nir, A., Cohen, E., and Gerchak, Y., "Production to order and off‐line inspection when the production process is partially observable", Naval Research Logistics, 54 (2007) 845-858.
Wang, C.-H., and Meng, F.-C., "Optimal lot size and offline inspection policy", Computers & Mathematics with Applications, 58 (2009) 1921-1929.
Avinadav, T., and Perlman, Y., "Economic design of offline inspections for a batch production process", International Journal of Production Research, 51 (2013) 3372-3384.
Aust, G., Bräuer, I., and Buscher, U., "A note on ―Quality investment and inspection policy in a supplier-manufacturer supply chain‖", European Journal of Operational Research, 234 (2014) 910-915.
Balamurali, S., Azam, M., and Aslam, M., "Attribute-Variable Inspection Policy for Lots using Resampling Based on EWMA", Communications in Statistics-Simulation and Computation, 45 (2016) 3014-3035.
Sarkar, B., and Saren, S., "Product inspection policy for an imperfect production system with inspection errors and warranty cost", European Journal of Operational Research, 248 (1) (2016) 263-271.
Duffuaa, S., and Khan, M., "An optimal repeat inspection plan with several classifications", Journal of the Operational Research Society, 53 (2002) 1016-1026.
Duffuaa, S., and Khan, M., "Impact of inspection errors on the performance measures of a general repeat inspection plan", International Journal of Production Research, 43 (2005) 4945-4967.
Elshafei, M., Khan, M., and Duffuaa, S., "Repeat inspection planning using dynamic programming", International Journal of Production Research, 44 (2006) 257-270.
Duffuaa, S.O., and Khan, M., "A general repeat inspection plan for dependent multicharacteristic critical components", European Journal of Operational Research, 191 (2008) 374-385.
Raz, T., Herer, Y.T., and Grosfeld-Nir, A., "Economic optimization of off-line inspection", IIE Transactions, 32 (2000) 205-217.
Finkelshtein, A., et al., "Economic optimization of off-line inspection in a process subject to failure and recovery", IIE Transactions, 37 (2005) 995-1009.
Wang, C.-H., "Economic off-line quality control strategy with two types of inspection errors", European Journal of Operational Research, 179 (2007) 132-147.
Wang, C.-H., and Hung, C.-C., "An offline inspection and disposition model incorporating discrete Weibull distribution and manufacturing variation", Journal of the Operations Research Society of Japan, 51 (2008) 155-165.
Bendavid, I., and Herer, Y.T., "Economic optimization of off-line inspection in a process that also produces non-conforming units when in control and conforming units when out of control", European Journal of Operational Research, 195 (2009) 139-155.
Wang, W.-Y., et al., "Economic optimization of off-line inspection with rework consideration", European Journal of Operational Research, 194 (2009) 807-813.
Tsai, W., and Wang, C.-H., "Economic optimization for an off-line inspection, disposition and rework model", Computers & Industrial Engineering, 61 (2011) 891-896.
Springer, C., "A method for determining the most economic position of a process mean", Industrial Quality Control, 8 (1951) 36-39.
Duffuaa, S.O., and Siddiqui, A.W., "Process targeting with multi-class screening and measurement error", International Journal of Production Research, 41 (2003) 1373-1391.
Duffuaa, S.O., Al-Turki, U.M., and Kolus, A.A., "A process targeting model for a product with two dependent quality characteristics using 100% inspection", International Journal of Production Research, 47 (2009a) 1039-1053.
Duffuaa, S., Al-Turki, U., and Kolus, A., "Process-targeting model for a product with two dependent quality characteristics using acceptance sampling plans", International Journal of Production Research, 47 (2009b) 4031-4046.
Duffuaa, S.O., and El-Ga'aly, A., "A multi-objective optimization model for process targeting using sampling plans", Computers & Industrial Engineering, 64 (2013) 309-317.
Duffuaa, S.O., and El-Ga'aly, A., "A multi-objective optimization model for process targeting using sampling plans", Computers & Industrial Engineering, 64 (2013b) 309-317.
Duffuaa, S.O., and El-Ga'aly, A., "Impact of inspection errors on the formulation of a multi objective optimization process targeting model under inspection sampling plan", Computers & Industrial Engineering, 80 (2015) 254-260.
Montgomery, D.C., Introduction to statistical process control, John Wiley & Sons, Inc., United States of America, 2009.
Shmueli, G., Practical Acceptance Sampling: A Hands-On Guide [2nd Edition], CreateSpace Independent Publishing Platform, 2011.
Dodge, H.F., "A sampling inspection plan for continuous production", The Annals of mathematical statistics, 14 (1943) 264-279.
Chen, C.-H., and Chou, C.-Y., "Design of a CSP-1 plan based on regret-balanced criterion", Journal of Applied Statistics, 27 (2000) 697-701.
Govindaraju, K., and Kandasamy, C., "Design of generalized CSP-C continuous sampling plan", Journal of Applied Statistics, 27 (2000) 829-841.
Richard Cassady, C., et al., "Demonstrating Deming's kp rule using an economic model of the CSP-1", Quality engineering, 12 (2000) 327-334.
Chen, C.-H., and Chou, C.-Y., "Economic design of continuous sampling plan under linear inspection cost", Journal of Applied Statistics, 29 (2002) 1003-1009.
Chen, C.H., and Chou, C.Y., "Economic Design of CSP‐1 Plan Under the Dependent Production Process and Linear Inspection Cost", Quality engineering, 16 (2003) 239-243.
Chen, C.-H., "Average outgoing quality limit for short-run CSP-1 plan", Tamkang Journal of Science and Engineering, 8 (2005) 81-85.
Chen, C., and Chou, C., "Economic design of short-run CSP-1 plan under linear inspection cost", Tamkang Journal of Science and Engineering, 9 (2006) 19.
Lin, T.-Y., and Yu, H.-F., "An optimal policy for CSP-1 with inspection errors and return cost", Journal of the Chinese Institute of Industrial Engineers, 26 (2009) 70-76.
Yu, H.-F., Yu, W.-C., and Wu, W.P., "A mixed inspection policy for CSP-1 and precise inspection under inspection errors and return cost", Computers & Industrial Engineering, 57 (2009) 652-659.
Yu, H.-F., and Yu, W.-C., "A Joint Inspection Policy between CSP-1 and Precise Inspection for Non-repairable Products under Inspection Errors and Return Cost", Journal of Quality, 18 (2011) 61 - 73.
Galindo-Pacheco, G.M., et al., "Non-linear programming model for cost minimisation in a supply chain, including non-quality and inspection costs", International Journal of Operational Research, 14 (2012) 301-323.
Viswanathan, S., "Continuous Sampling Plan in Preventing Defects with Risk Evaluation in Production and Sales System", International Journal of Computer Applications, 109 (2015).
Guayjarernpanishk, P., and Mayureesawan, T., "The MCSP-FL Fractional Continuous Sampling Plan", Thailand Statistician, 13 (2015) 79-96.
Heredia-Langner, A., Montgomery, D., and Carlyle, W., "Solving a multistage partial inspection problem using genetic algorithms", International Journal of Production Research, 40 (2002) 1923-1940.
Kakade, V., Valenzuela, J.F., and Smith, J.S., "An optimization model for selective inspection in serial manufacturing systems", International Journal of Production Research, 42 (2004) 3891-3909.
Rau, H., and Chu, Y.-H., "Inspection allocation planning with two types of workstation: WVD and WAD", The International Journal of Advanced Manufacturing Technology, 25 (2005) 947-953.
Freiesleben, J., "Costs and benefits of inspection systems and optimal inspection allocation for uniform defect propensity", International Journal of Quality & Reliability Management, 23 (2006) 547-563.
Van Volsem, S., Dullaert, W., and Van Landeghem, H., "An Evolutionary Algorithm and discrete event simulation for optimizing inspection strategies for multi-stage processes", European Journal of Operational Research, 179 (2007) 621-633.
Vaghefi, A., and Sarhangian, V., "Contribution of simulation to the optimization of inspection plans for multi-stage manufacturing systems", Computers & Industrial Engineering, 57 (2009) 1226-1234.
Yang, M., "A design and case study of a K-stage BLU inspection system for achieving a target defective rate", Management Science and Financial Engineering, 13 (2007) 141-157.
Yang, M., "Minimization of Inspection Cost in an Inspection System Considering the Effect of Lot Formation on AOQ", Management Science and Financial Engineering, 16 (2010) 119-135.
Yang, M., and Kim, S.H., "Minimization of Inspection Cost in a BLU Inspection System Using a Steady-State Flow Analysis", Management Science and Financial Engineering, 15 (2009b) 53-68.
Yang, M., and Kim, S.-u., "Minimization of Inspection Cost in an Inspection System Using a Time-based Flow Analysis", Journal of Korean Institute of Industrial Engineers, 35 (2009a) 194-202.
Yang, M.H., and Cho, J.H., "Minimisation of inspection and rework cost in a BLU factory considering imperfect inspection", International Journal of Production Research 52 (2014) 384-396.
Khan, M., Jaber, M.Y., and Ahmad, A.R., "An integrated supply chain model with errors in quality inspection and learning in production", Omega, 42 (2014) 16-24.
Downloads
Published
Issue
Section
License
Copyright (c) 2016 YUJOR
This work is licensed under a Creative Commons Attribution-NonCommercial-NoDerivatives 4.0 International License.